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Price of Stone Crusher Plant in India: An In-Depth Analysis of Cost and Value
Stone crusher plants are available in two major types namely (a) stationary (b) portable or mobile. However, you can establish stationary crushers at quarry heads. Mainly, at the construction site, you can use the portable crushers. Here we have explained the stationary stone crusher plant details. Stone boulders are the only raw material required for the stone crusher plant. Related: 10 Self Rewarding Social Enterprise Business Ideas
Stone Crusher Plant Production Process
First of all, break the big stone boulders to smaller size manually. Then it is fed to the stone crusher. The crusher can accept the stone size of 175mm. Stone crushing is the two-stage process. In the first stage, crush the 175mm stone to about 50mm. Thereafter, fit the crusher with a conversion kit to enable granulation of 5 to 20mm. Then screen the crushed material by the rotary screen. Unit location is a major factor for stone crusher plant business. Next learn step by step procedures of establishing a business.
Factors responsible for the location of a stone crusher plant:
The fundamental goal for the design of a crushing plant is an installation that meets the required production requirements, operates at competitive cost, complies with today’s tough environmental regulations, and can be built at a reasonable price despite the rising costs of equipment, energy, and construction labor. The following industry trends must be taken into account:
• Equipment suppliers are offering ever-larger primary crushers, with 1,800 mm (72 in) gyratories expected soon, as well as secondary and tertiary machines of up to 3,000 mm (120 in). • Rising energy costs are causing owners to increase the integration of mine and mill design, so that they can identify ways of reducing overall electrical power consumption. • Electronic control of crusher discharge opening and feed rate. With adjustment of a crusher’s discharge opening, as the production continues through an on-line coarse size analysis of the crushed product (digital image analyses). Dance, A. 2001)
More attention is being paid to the impact on crushing circuit design caused by variations in ore characteristics, size distribution, moisture content, ore grade, and climatic conditions. Operators have always dreamed of reducing the need for crushing equipment; when SAG mills were first introduced, it was hoped that they would eliminate secondary and tertiary circuits. As it turned out, designers are now adding secondary or pebble crushers to SAG circuits, on both greenfield and retrofit projects, to increase feed rate to the SAG mill. In other words, crushing plants, from primary to quaternary circuits, are here to stay.
There are three main steps in designing a good crushing plant: process design, equipment selection, and layout. The first two are dictated by production requirements and design parameters, but the layout can reflect the input, preferences, and operational experience of a number of parties. These can include the owner’s engineering staff, safety personnel, operations and maintenance personnel, equipment manufacturers, and the engineering consultant. Ideally, the consultant combines his knowledge and experience with an understanding of all parties’ needs to provide a balanced, workable, safe, and economic plant design.
Introduction of new technologies such as mobile crushers are also driving the growth of the global stone crushing equipment market. The rising prices of the crushing equipments all over the world proves to be a restraint to the growth of the global stone crushing equipment market. Global Stone Crushing Equipment Market: Key Players. Some of the major players identified in the global stone crushing equipment market are Metso Oyj, Sandvik AB, Terex Corporation, Caterpillar Inc., Komatsu Ltd., Joy Global Inc., BUCY International, and CNH Global N.V., etc.
While purchasing a stone crusher plant, customers should take a variety of factors into consideration, including production requirements, investment costs, project location, climatic conditions, raw materials and their properties etc. This article aims to serve as a thorough guide for those who are considering buying a stone crusher plant.
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